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Optimizing Milling Parameters with MSC’s MillMax®: A success story of VMAC Global Technology Inc

VMAC Global Technology Inc., an air compressor manufacturer, partnered with MSC’s MillMax® to optimize milling parameters for extended length tools, resulting in an 18% increase in spindle speed, 122% increase in feed rate, 121% increase in Material Removal Rate (MRR), and 183 hours of machine capacity gained.

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Overview

VMAC designs and manufactures the most innovative mobile air compressors and multi-power systems available. As one of the only true air compressor manufacturers in North America, VMAC has earned a reputation for air compressors and multi-power systems with extraordinary build quality, durability, and reliability, and confidently backs its air compressors with a VMAC Lifetime Warranty.

VMAC prides itself on their commitment to continuously improving their processes and products, testing new ideas and leading the market through innovation to provide maximum customer value.

Learn more about our MillMax® service at mscdirect.com/solutions/millmax.

Time is money, so the faster you can get things working at peak efficiency, the quicker you see the payback.
Jason Weber, Machining Supervisor, VMAC Global Technology Inc.

Challenge

IDENTIFIED OPPORTUNITIES TO INCREASE OPERATIONAL EFFICIENCY

  • Need to identify optimal milling parameters for extended length tool

  • Decrease in cycle times for higher productivity

  • Increase tool life

  • Improved surface finish

Solution

MSC'S METALWORKING SPECIALIST CONDUCTED MILLMAX® TAP TEST

  • Regional MSC Metalworking Specialist conducted a MillMax® test

  • MWS interpreted dashboard data with the customer's goal of increased MRR and overall stability in mind

  • Delivered dashboard in 15 min. with optimized parameters for 11" long extended tool

Results

ENHANCED OPERATIONAL PRODUCTIVITY

  • 18% increase in speed rate

  • 122% increase in feed rate

  • 121% increase in MRR

  • 183 machine hours gained

  • 9% increase in overall capacity

Continous Improvement

CUSTOMER TESTIMONIAL

"Vibration and chatter can be a challenge with extended length tooling when one is trying to optimize cycle times. The MillMax® tap test provided us with very specific parameters in which to set up our new tool right from the get-go. Time is money, so the faster you can get things working at peak efficiency, the quicker you see the payback.”

Jason Weber, Machining Supervisor VMAC Global Technology Inc.

Customer
  • VMAC Global Technology Inc.
Solutions
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