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Optimizing Operations: Electrification and Robotics Firm’s Success with MSC In-Plant Solution

The electrification, robotics, automation, and motion company faced operational and inventory management issues. MSC’s solutions, including on-site associates and proprietary software, led to improved processes and savings.

Electronics,

Overview

Manufacturing at this company ranges from assembly of customized industrial robots to advanced production of electrical switches and breakers.

MSC’s In-Plant Solution team identified opportunities to optimize inventory management, increase productivity and address plant-to-plant inconsistencies.

To learn more about how to put our team to work for you to drive cost savings, increase productivity, safety, profitability and efficiency, call us at 800.645.7270 or visit mscdirect.com/solutions/in-plant

Based on our success to date, MSC is expanding our inventory management solutions to further reduce our total cost of ownership for managing core and non-core spend. And we are now on-boarding new sites.
U.S. Indirect Materials Manager, , Manufacturer of industrial robots, electrical switches & breakers

Challenge

FOUND OPPORTUNITIES TO SOLVE OPERATIONAL INEFFICIENCIES

  • Inefficient maintenance crib - unable to support business operations

  • Lack of inventory spend data and analytics communication

  • Poor inventory and order management

  • Difficulty achieving process improvement and corporate cost-savings goals

Solution

MSC DELIVERED A CUSTOMIZED IN-PLANT SOLUTION

  • Developed SOP to manage MRO supplies

  • Installed dedicated FT associates on-site

  • Implemented Vending, VMI and proprietary IM software solutions

  • Reconfigured maintenance and tool cribs

  • Utilized MSC supplier partners to support process improvements

Results

DRIVING SUSTAINABLE CONTINUOUS IMPROVEMENT

Year One:

  • $623.7k ’20 EBIT Savings

  • $309.6k ’20 Cost Avoidance Savings

TOTAL: $933.3k

Year Two:

  • $418.2k ’21 EBIT Savings

  • $638.6k ’21 Cost Avoidance Savings

TOTAL: $1,056.8MM

Continous Improvement

Based on our success to date, MSC is expanding our inventory management solutions to further reduce our total cost of ownership for managing core and non-core spend. And we are now on-boarding new sites.

U.S. Indirect Materials Manager

Customer
  • Manufacturer of industrial robots, electrical switches & breakers