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Driving Efficiency in Heavy-Duty Truck Manufacturing: A Case Study on Tool Life Improvement and Cost Reduction

MSC partnered with Milwaukee Tool and identified opportunities to reduce TCO

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Overview

This manufacturer is one of North America’s largest producers of heavy-duty Class 8 trucks, engines and transmissions. 450 operators use heavy-duty cordless drills and impact wrenches to assemble more than 140 Class 8 trucks every day.

To learn more about how MSC can help you drive cost savings, increase productivity, safety, profitability and efficiency, call us at 800.645.7270 or visit mscdirect.com/solutions/mro-go.

Challenge

IDENTIFIED OPPORTUNITIES TO REDUCE TCO

  • Short tool life impacted costs and productivity

  • Tool motors were burning out on a regular basis and weren’t worth fixing

  • Tools thrown away within 30 to 60 days

  • With 450 drill and impact operators, replacement costs were significant

Solution

MSC PARTNERED WITH MILWAUKEE TOOL

  • MSC’s strategic supplier, Milwaukee, evaluated the challenge and recommended new tools

  • We conducted a two week trial with new impact wrenches and drills

  • At the end of the trial, the customer agreed to a full changeover to the new Milwaukee tools

Results

INCREASED PRODUCTIVITY AND REDUCED TCO

  • New impact wrenches last 3X longer

  • New drills last 10X longer

  • Saved $430,000 on tool replacements

  • Saved $719,000 in operating costs

Continous Improvement

“If tool A costs twice as much as tool B, but lasts 10 times as long, then the total cost of running tool A will be much less for the customer. Building strong strategic partnerships with our customers will allow MSC and our suppliers the time to identify and focus on the more critical projects. This cost savings strategy will provide TCO savings year over year.”

Loyal Andies, MSC Senior National Accounts Manager

Customer
  • Heavy Truck Manufacturer